There was a turn in the dilemma of my hot water heater. This morning while sitting on the couch, I hear the tank fire up, usual now, but instead of just hearing the roar of the burner, I hear clicking. It sounded like the D.S.I. was not shutting down after the fire was going. I turn off the tank and redirect. Same thing. To make a long story short, I remove the card, clean the terminals and reinstall. Same issue. I pull the wire for the D.S.I. as it is still running, but the clicking continues, only softer. I immediately shut down the system, and remove the card once again. This time I do a thorough inspection of the card and find that the spark terminal has a busted weld. Upon resoldering, the tank works as what I believe is as intended. I've timed the startup S at over an hour apart, with burns lasting 4 minutes.