Topic: Sportsmobile Penthouse Raised Roof (Read 9475 times)

Len and Jo · « **on:** October 16, 2008, 11:47:21 PM »

My Wife and I are considering remodeling our camping van. We have a 2000 Chevrolet Extended Van (see picture Library - Conversions and Remodels for pictures of it) and think we want to add a Sportsmobile Penthouse roof. See attached photo for how they look. The picture is of a regular Chev. van and not the extended.

They cost about $5k installed (I think). Looking for people who have long term experience with them. How is the wind and road noise while driving? Have you had any water leaks with this type of roof? Have you been happy with it and Sportsmobile workmanship?

Hit The Road Jack · « **Reply #1 on:** October 17, 2008, 07:55:47 AM »

This thread will answer many of your questions.

This Thread

Jack

Betty Brewer · « **Reply #2 on:** October 17, 2008, 04:20:02 PM »

Jo and Len,

Many years ago we purchased a Sportsmobile brand new with all of the custom features we requested. We loved the rig. It did not leak and it got many tests with rain. The top did not make noise when driving down the road. But sometimes at night if the wind blew very hard, we opted to close the lid and sleep below. Those Anza Borrego winds can be fierce.

Alan was part owner out of Fresno, California. He had a plant in midwest someplace as well. Very honest , personable, reputable. We have fond memories every time we see a Sportsmobile on the road. We liked the Quality of the product they freatured. Now it has been 0ver 13 years since we dealt with them but we have spoken to Alan at each FMCA Show where he displays and he always seems to be a nice guy! I always look at his rigs as a potential one day to downsize.

Betty

Len and Jo · « **Reply #3 on:** October 17, 2008, 04:28:33 PM »

Thanks for the first hand feedback Betty. The gentleman who owns the one I posted feels the same as you do. He did a lot of the inside work (and design) himself but had them install the top. This was the 4th 'B' he has built over the years, so he also should know what he is talking about. I believe his is a 1997 van and has 130,000 miles on it.

Sportsmobile's web site gives the impression that they are a "can do" group of people. They have a plant in Indiana and we want to go down there and see how they are built and see some samples.

Len and Jo · « **Reply #4 on:** January 08, 2009, 03:00:36 PM »

Well we are going to visit the Sportsmobile factory in Indiana on Tuesday morning. We are taking our van with to see how much 'stuff' I have to remove it for them to install a penthouse and to tour the plant. I really think I know the answer- - most everything. My main problem will be remembering how I installed cabinets, wiring, paneling, etc. and taking it all out in reverse order. We have two things to think about besides if we want to do it:

1. Penthouse roof color. Van dark green or leave it white? Green is a "better" match of course but white would be cooler in the summer.
2. Maybe also add a swivel seat base on passenger side. Have a 4" walkway between the seat and the center console but not sure if that is enough room to swivel the seat. Can modify the console if needed of course.

We plan to lot of photos and will post when we get back.

Len and Jo · « **Reply #5 on:** January 13, 2009, 08:36:33 PM »

Well we took a two day road trip that included a stop at the Huntington, Indiana Sportsmobile plant and up to Shipshewana, Indiana in Amish country. There are several quilting stores in Shipshewana. Lots of wind and blowing snow on the second day. Home now and am writing thins in front of a nice warm fire.

Below or pictures of our short travels. First few of the Sportsmobile plant and the last of Shipshewana area.

PS: If you keep your mouse arrow on the thumbnail for a couple of seconds the photo caption will pop up.

Len and Jo · « **Reply #6 on:** January 13, 2009, 08:42:29 PM »

This set is of the Shipshewana, Indiana area. Shipshewana is 60 miles north of Huntington Indiana and was on our way home. There was a strong steady wind out of the west but as long as we drove 35-45ish we had no problems with our van.

Ron · « **Reply #7 on:** January 13, 2009, 09:12:17 PM »

Looks a though Shipshewana has more cotton along the roads than we do here at Sam's Camp.

Sam recognized the Yoders Quilt shop. She has been there more than just once or twice.

Len and Jo · « **Reply #8 on:** January 13, 2009, 09:28:24 PM »

Ron,

The photo's are of Lollys Quilt shop. We also went to Yoder Department Store. Jo bought a bunch of fabric at Yoder for a "mystery quilt" she will be working on with her quilt group. I liked Yoder's myself, the hardware section had some good tools and stuff. Never saw a gasoline powered (heated) clothes iron before. Similar plumbing as a Colman lantern but built into an clothes iron. Several clever items for people who do not have electricity.

This was our first trip to Shipshewana. Joanne just HAD to go there and it was fun. Will go back when we have more time and the weather is nicer.

Ron · « **Reply #9 on:** January 13, 2009, 10:01:42 PM »

Might be that Sam got her quilt shops mixed up.

We have always enjoyed visiting Shipshewana too. They do have some interesting things at Yoders. Best Beef jerky we have had came from Shipsewana.

ArdraF · « **Reply #10 on:** January 14, 2009, 05:26:02 PM »

Oh, BRRRR! It looks cold.... But I love the two photos of the horse-drawn buggies. So very Amish! Also very picturesque.

ArdraF

aka Porky · « **Reply #11 on:** January 14, 2009, 08:19:45 PM »

We were just there in Shipshewana in August. I grew up on a poor dirt farm just a hundred miles or so, southwest of there. We weren't Amish, but lived so far back in the hills that I recognized many of the items in Yoders hardware department. My grandmother and mother had a gas powered Maytag ringer washing machine that they shared and Grandma had flat irons that she heated on the wood burning stove to do her ironing, but Mom had the gas powered model that you mentioned.

I've turned many of those old cream separators, that they sell there, by hand, after milking 8 or 10 cows, morning and night. I'll spare you the five mile uphill walks to and from school

That weather sure did look familiar though.

Len and Jo · « **Reply #12 on:** January 22, 2009, 11:26:54 AM »

Well we ordered the penthouse top yesterday. Will have it installed in mid March. Going down to Haiti in early March so I better get the van stripped prior to Haiti trip. Just in case I get a bug.

We will build our own bed for the penthouse.

I also ask about getting a swivel base installed under the passenger. They seem reluctant to want to do that. $:-\$ $:-\$

Hit The Road Jack · « **Reply #13 on:** March 03, 2009, 02:45:10 PM »

Quote from: Len and Jo on January 08, 2009, 03:00:36 PM

Well we are going to visit the Sportsmobile factory in Indiana on Tuesday morning. We are taking our van with to see how much 'stuff' I have to remove it for them to install a penthouse and to tour the plant. I really think I know the answer- - most everything. My main problem will be remembering how I installed cabinets, wiring, paneling, etc. and taking it all out in reverse order. We have two things to think about besides if we want to do it:

1. Penthouse roof color. Van dark green or leave it white? Green is a "better" match of course but white would be cooler in the summer.
2. Maybe also add a swivel seat base on passenger side. Have a 4" walkway between the seat and the center console but not sure if that is enough room to swivel the seat. Can modify the console if needed of course.

We plan to lot of photos and will post when we get back.

Not a big fan of taking a virtual can opener to the roof of a perfectly structured/street reliable van. JMHO Jack

S J Strait · « **Reply #14 on:** March 04, 2009, 09:18:51 AM »

Quote from: Len and Jo on January 22, 2009, 11:26:54 AM

Well we ordered the penthouse top yesterday. Will have it installed in mid March. Going down to Haiti in early March so I better get the van stripped prior to Haiti trip. Just in case I get a bug.

We will build our own bed for the penthouse.

I also ask about getting a swivel base installed under the passenger. They seem reluctant to want to do that. $:-\$ $:-\$

What ever happened with this? Is it done? Are thier any pics?

Len and Jo · « **Reply #15 on:** March 04, 2009, 04:58:50 PM »

We drop of the van on March 24th and the job is completed on the 25th. WE WILL HAVE PICTURES! I still have to get out and "gut" the van. Temperatures are expected to be up in the 50's and 60's by this week end. So I have to get started.

S J Strait · « **Reply #16 on:** March 04, 2009, 05:43:51 PM »

Hey if I would have payed more attention to what I was reading I would have saw right sorry about the stupid question. I look forward to seeing the pics.

Len and Jo · « **Reply #17 on:** March 09, 2009, 04:33:05 PM »

No problem. I started today stripping the interior of anything that is attached to the ceiling. I need to have the ceiling area clean so Sportmobile can cut it out and install the penthouse. Below are some before and after photos of todays activity. You can now see the foam insulation that I had sprayed in the van. I have the two remaining aft walls, drivers side overhead storage, and front ceiling panel to take out yet. Will post more as I progress further. I want to have it all stripped by Thursday.

S J Strait · « **Reply #18 on:** March 09, 2009, 06:57:23 PM »

Are you reusing these cabnets or are you building new? Looks like you are well on your way.

RV Roamer · « **Reply #19 on:** March 09, 2009, 07:03:43 PM »

Big job, Len, but it looks as though you made a good start. Then another big job to put it back together again. I'm guessing there will be some design changes to accommodate the pop-up roof.

wkndfun · « **Reply #20 on:** March 09, 2009, 08:13:45 PM »

My wife and had a Sportmans E150 Van loved it!! No water problems no noise. Just a tip open a window or door when lowering the roof and the canvass should fold in with no problems. If you lower is with the van all closed the air will push the canvass out and under the seal of the top and your van roof. Get into the habit of walking around the van and checking the canvass before you lock it down and travel.

Just my experience....

Len and Jo · « **Reply #21 on:** March 09, 2009, 08:22:28 PM »

I figure if I can rig a hose from a window to the fire pit. I could use the penthouse as a bellows to get camp fires going. If I do it I will have Joanne take a picture.

wkndfun · « **Reply #22 on:** March 09, 2009, 08:26:26 PM »

LOL Thats great!! We actually used it as a bedroom for our son when he was young. All his toys and him, he loved to look out at the windows.

Len and Jo · « **Reply #23 on:** March 09, 2009, 09:00:06 PM »

Everything in the back will be re-used. Will have to trim about 1" off of the top of the four walls and the cabinet over the sink. Will also need to add a top to the sink cabinet and the hanging closet. They used the roof before. I will loss 4cf of overhead storage. In the fourth photo you will note the blue painters tape near the outer side walls. That is the approximate finished opening width of the roof cut out for the penthouse. I may reuse the overheads but they will need to be reduced to only a few inches deep. Enough to hold a deck of cards or two.

The fourth photo on the right side shows (in blue painters tape) where a floor to ~~ceiling~~ bed rail cabinet will be made. I will get an overall increase of about 6cf of storage when it is built - that is also accounting for a SECOND house battery being added. We did not want any such cabinets in the previous design because of not being able to stand up. Did not want a door in our face. Now with our heads in the penthouse area most of the time the added storage will be nice.

Re-wiring and new light locations will have to be developed.

Len and Jo · « **Reply #24 on:** March 12, 2009, 08:20:12 PM »

Well I have most everything out of the van. Have one move wall to take out. Who ever built this van ran some after thought 110 volt wiring through one of the walls. So the wall and wiring were trapped together. The hole in the wall was near the bottom edge so rather than removing wires I was able to open the hole to the bottom edge and remove the panel. Never thought about taking this thing apart.

Joanne called Sportsmobile and confirmed our installation date. We drop the van off before 4 pm on March 23rd. They supply us with a car and a hotel room at the Holiday Inn and the van roof job is finished by 4 pm the next day - March 24th.

Looks like I will get my passenger swivel seat base after all.

I leave for Haiti tomorrow at 3 am in the morning

so I am done working on the van until I get home on March 20th. Everything should be fine as long as I don't bring "Montezuma" home with me.

After I get the roof on I have some re-design ideas I want to explore and see about getting in before the start of our summer travels.

wkndfun · « **Reply #25 on:** March 13, 2009, 08:51:11 AM »

Lots of photos Please!!

S J Strait · « **Reply #26 on:** March 20, 2009, 06:11:29 AM »

Can't wait to see this going back together its going to be neat.

Len and Jo · « **Reply #27 on:** March 23, 2009, 07:51:49 PM »

Got back from Meribalais, Haiti without any problem. Left a week ago Friday at 4am and got back this Friday at about 11pm. I was with the group called Haiti Outreach Mission (HOM) that is centered in the Detroit area. I worked construction installed shelving and coat hanger bars in a orphanage. It was good work. Rested up over the week end and finished getting the van ready to go down to Indiana and have Sportsmobile install the new penthouse roof. Will only take one day and we will be home Wednesday evening.

Below are a few pics of Haiti and the final prep. work on the van. Will leave for Indiana tomorrow (Tuesday) am.

S J Strait · « **Reply #28 on:** March 24, 2009, 03:54:05 AM »

Looks like an old work van now LOL

Len and Jo · « **Reply #29 on:** March 24, 2009, 03:26:29 PM »

They are very close cousins.

We are at the Huntington, Indiana Holiday Inn right now. Sportsmobile is putting us up here for the night for "free". They also have supplied us with a car. As soon as we pulled in at 2:30 pm they started opening the top with a can opener. Wanted to know if I wanted to keep the roof fans. Took me about 0.000001 seconds to respond that yes I want both Fantastic Fans. I may be dumb but I ain't stupid.

Found the local quilt shop but it has been moved to another town. Typical.

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Author Topic: Sportsmobile Penthouse Raised Roof (Read 9475 times)