I think you have a good handle on it, For framing I used wood on the window units I installed, then (Depending on the size) you may need to use some sheet aluminum or fiberglass (Boat repair) products to finish the job.
I put mine in a front window on the trailer I put iin, no extension out the side and I was able to put it so the "Hot side) air was all drawn from the outside and exhausted outside just like if it was in a house,, I did add some metal bracing to absorb bouncing by the trailer as I hit potholes.
Worked great.