Hydro Flame FA-7916 Pilot Goes Out When Blower Starts

pbusque

New Member
Joined
May 15, 2026
Posts
1
Location
Sherbrooke
Hello,
I recently purchased an old trailer camper, a bonair for hunting purpose and been refurbishing it.
Propane over is working great. New propane refrigerator is work good (they removed the original and put an AC one instead). The water heater is working like a charm too.

But I'm having issue with the furnace.
The model is an Hydro Flame FA-7916, the first model with the manual pilot.
The issue is with the pilot flame that would get snuffed out whenever the fan is starting.

I opened the furnace and cleaned up everything. Greased and oiled the fan shaft.
Changed the thermocouple. Cleaned both the burner and pilot tube.
Cleaned the pilot bore hole.
Changed the gaskets.

The startup instruction mention starting the blower before igniting the pilot. It never work.
I have to start to blower, to input some fresh air, then turn it off.
Then I'm able to lit the pilot, and the pilot stay lit.
Then after switching the valve to ON, and setting the thermostat, the furnace and the would start.
At this point, I can turn it on/off/on/off from the thermostat without a problem.

But if I let it cold down, I can see the pilot still burning, but the next time the blower will turn on, it will snuff out the pilot.
If I try to ignite the pilot manually again once the fan has stopped, the pilot will lit and stay lit.

I know it's not an electrical issue. The fan is blowing, the main valve will opens if the pilot is burning. And all the relay, sail switch and thermal switch are responding.

Has anyone have any idea what could be the issue?
Too much air?
Valve defective not supplying enough gas?

Thanks
Philippe
 

Attachments

  • 20260503_141926.jpg
    20260503_141926.jpg
    137.4 KB · Views: 36
  • 20260422_202608.jpg
    20260422_202608.jpg
    134.1 KB · Views: 28
  • 20260419_234549.jpg
    20260419_234549.jpg
    96.9 KB · Views: 34
  • 20260515_223738.jpg
    20260515_223738.jpg
    82.3 KB · Views: 37
  • 20260515_223816.jpg
    20260515_223816.jpg
    105.6 KB · Views: 36
  • 20260515_223829.jpg
    20260515_223829.jpg
    153.9 KB · Views: 24
  • 20260515_223848.jpg
    20260515_223848.jpg
    136.8 KB · Views: 32
Maybe the pilot flame is too weak? A slight adjustment to make its flame slightly larger could make it stronger and less susceptable to the fan blowing it out?
I see the pilot adjustment screw on the valve body, consult the owners manual too.

Stay cool
 
I once had the same issue on our TT water heater. The pilot flame would come on but it was weak. Turned out there was some bug web in there keeping it from a full flame.
 

Try RV LIFE Pro Free for 7 Days

  • New Ad-Free experience on this RV LIFE Community.
  • Plan the best RV Safe travel with RV LIFE Trip Wizard.
  • Navigate with our RV Safe GPS mobile app.
  • and much more...
Try RV LIFE Pro Today
Back
Top Bottom