Replacing Crumbled Rooftop Solar Connectors

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Original Member Title: Rooftop solar electrical box repair
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A member found the rooftop solar connectors on their camper crumbled while cleaning the roof for winterization, even though the RV is usually stored in a barn and sees limited sun exposure. They asked where to buy the correct replacement connectors without overpaying and hoped to avoid removing or replacing the rooftop junction box.

Members said the connectors appear to be standard solar connectors and should be available from solar suppliers or online retailers, while one noted Harbor...
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Duner733

Senior Member
Joined
Aug 4, 2020
Posts
145
Location
Columbia, IL
I am hoping I don't have to pull the box off the roof for repair.
These connectors literally crumbled when cleaning the roof before winterization.
This came as a huge surprise as my camper is stored in a barn (out of the sun) while not is use. So it is not sitting in the sun more than 25 days a year tops.
Anyway, I am guessing I will need to lift the panel to put new connectors on that way.
Short story long, where is the best place to get these connectors? I see a big variance on prices but need to make sure I get the right ones without overpaying.

Dan
 

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You may be able to find 'em at Horrible Freight but any Solar place with have 'em
Appear to be standard. connectors.
 
I suspexct the originals were printed with PLA it breaks down in sunlight they tell me

PET-G.... (Water bottle plastic) much better
 
I realize this is a bit old now and still have to wait to pull my rig out.
I am a bit concerns I will have to replace the actual rooftop box.
The threads coming out of the box are jacked up as well.
I will need to review how these are replaced. My guess there is something on the inside of these boxes to hold them in.
 
I realize this is a bit old now and still have to wait to pull my rig out.
I am a bit concerns I will have to replace the actual rooftop box.
The threads coming out of the box are jacked up as well.
I will need to review how these are replaced. My guess there is something on the inside of these boxes to hold them in.
Re "Jacked threads"
A slightly larger screw or take a what I call a "Clip nut" (It's designed to clip on the edge of as metal piece and hold the screw) either clipped on or glued to the inside depending on the way it mounts.. If it goes in a hole THROUGH sheet metal those work well. If it goes into a 'Tube" like hole. next size up Use a tap and a machine bolt not a screw
 
When you get the new parts, get a can of white spray paint and paint any of the plastic that's exposed to the sun.. The paint will block the sun's UV rays that makes the plastic turn brittle.
 
I'll give this question a shot here.
I am wired back up. It looks to be charging. Very cloudy day so hard to tell.
As you can see by the picture, the power/alert seems good.
Amber messes with me being an IT person.
Does Amber on the AGM (and yes I have AGM batteries) look correct or should that be green as well.
 

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I'm Guessing Amber means not fully charged but without the charger manual no way for me to be sure.. RTFM to find out.
 

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